Controls Engineer - Plant Floor Systems at General Motors in Warren, MI
Description General Motors Plant Floor Data Analytics and Systems group is seeking a talented manufacturing controls engineer interested in developing, maintaining and supporting controls designs to be implemented at GM vehicle assembly facilities and strategic suppliers for Plant Floor Systems Applications which includes interface with systems like - vehicle tracking, GEPICS, GSIP, option data delivery (ODD), and other related systems.
Responsibilities:
Specify control system components, system specifications, functional requirements, construction methods and verify adherence to specifications for Plant Floor systems like - PFE (Plant Floor Events) GPMC, Andon, ODD, Throughput logic, WebTIP interface etc. Strong working knowledge of Manufacturing related IT systems including Global Standard Inspection Process (GSIP), Global Enterprise Production and Information Control System(GEPICS), Global Production Monitoring and Controls (GPM&C) and MASS (Upload, Download and compare). Provide control system hardware and software designs including:
programmable logic devices, power distribution, I/O networks, human machine interfaces and cost estimating tools while following GM common controls hardware and software specifications Knowledge of GM error proofing systems Interface with other Manufacturing Engineering departments, plant engineers and GMIT to gather and document system requirements. Design control systems utilizing multiple, distributed PLC's; PC based operator interfaces and interface to IT systems. Good understanding of interface with GEPICS, GSIP, Andon & other plant floor systems applications Good understanding and experience with error proofing principles and technologies in GM - SEP, EPP Evaluation and validation of new control technology for use in manufacturing plants. Coordination with other controls Subject Matter Experts in controls area and IT department to lead & support development, validation and implementation efforts. Provide technical support to manufacturing plants on-site and remotely including:
new equipment startup, troubleshooting, reprogramming, diagnostic equipment usage, and interfacing with skilled trades personnel. Provide training and documentation for global deployment of the systems. Maintain training documents, system specifications over Sharepoint and coordinate with external suppliers for execution of approved training packages. Coordinate with Network experts for analysis on DeviceNet and Ethernet related issues Document issues, detailed analysis, learning and track progress Travel to GM NA plants, vendor facilities as needed ( 15 %) Additional Description Minimum Requirements:
Bachelors degree in Engineering or related field with Specialization in Electrical, Electronics, Computer Science or information technology. Prior experience or willingness to learn existing GM Plant Floor systems 5 years experience with General Motors manufacturing control systems design, build and start-up. Hands on experience in automation controls design, project execution within GM with strong knowledge of GM Common controls Hardware and Software Good Knowledge of GM Common Controls Architecture; GCCS, GCCH Ability to travel to OEM and plant sites (globally). Experience with engineering computer tools for controls design and analysis. Experience in systems engineering, software development and hardware integration. Experience in PLC programming and troubleshooting, Human Machine Interface design and development. High level of interpersonal and communication skills. Thorough knowledge of the GM Mfg processes, mainly in GA & Body shops, quality systems Good communication & inter-personal skill Working Knowledge of plant floor systems including Error Proofing, Production Monitoring and Control, Andon Systems, Upload/Download and Compare, Throughput and Material Call Prior Work Experience in tooling Systems with knowledge of Common Controls Hardware and Common Controls Software Standards Strong working knowledge of Manufacturing related IT systems including Global Standard Inspection Process (GSIP), Global Enterprise Production and Information Control System(GEPICS), Global Production Monitoring and Controls (GPM&C) and MASS (Upload, Download and compare). Working knowledge of GMIT Launch Processes Plant job assignments 2-3 years Demonstrated maintenance of technical competency in relevant field Demonstrated understanding of Vehicle manufacturing process & parts design interface for error proofing applications Preferred Requirements:
Masters degree in Engineering or related field with Specialization in Electrical, Electronics, Computer Science or information technology. About GM Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all. Why Join Us We aspire to be the most inclusive company in the world. We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Our Work Appropriately philosophy supports our foundation of inclusion and provides employees the flexibility to work where they can have the greatest impact on achieving our goals, dependent on role needs. Every day, we want every employee, no matter their background, ethnicity, preferences, or location, to feel they belong to one General Motors team. Benefits Overview The goal of the General Motors total rewards program is to support the health and well-being of you and your family. Our comprehensive compensation plan incudes, the following benefits, in addition to many others:
o Paid time off including vacation days, holidays, and parental leave for mothers, fathers and adoptive parents; o Healthcare (including a triple tax advantaged health savings account and wellness incentive), dental, vision and life insurance plans to cover you and your family; o Company and matching contributions to 401K savings plan to help you save for retirement; o Global recognition program for peers and leaders to recognize and be recognized for results and behaviors that reflect our company values; o Tuition assistance and student loan refinancing; o Discount on GM vehicles for you, your family and friends. Diversity Information General Motors is committed to being a workplace that is not only free of discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that workforce diversity creates an environment in which our employees can thrive and develop better products for our customers. We understand and embrace the variety through which people gain experiences whether through professional, personal, educational, or volunteer opportunities. GM is proud to be an equal opportunity employer. We encourage interested candidates to review the key responsibilities and qualifications and for any positions that match your skills and capabilities.
Salary Range:
$80K -- $100K
Minimum Qualification
Electrical EngineeringEstimated Salary: $20 to $28 per hour based on qualifications.
Responsibilities:
Specify control system components, system specifications, functional requirements, construction methods and verify adherence to specifications for Plant Floor systems like - PFE (Plant Floor Events) GPMC, Andon, ODD, Throughput logic, WebTIP interface etc. Strong working knowledge of Manufacturing related IT systems including Global Standard Inspection Process (GSIP), Global Enterprise Production and Information Control System(GEPICS), Global Production Monitoring and Controls (GPM&C) and MASS (Upload, Download and compare). Provide control system hardware and software designs including:
programmable logic devices, power distribution, I/O networks, human machine interfaces and cost estimating tools while following GM common controls hardware and software specifications Knowledge of GM error proofing systems Interface with other Manufacturing Engineering departments, plant engineers and GMIT to gather and document system requirements. Design control systems utilizing multiple, distributed PLC's; PC based operator interfaces and interface to IT systems. Good understanding of interface with GEPICS, GSIP, Andon & other plant floor systems applications Good understanding and experience with error proofing principles and technologies in GM - SEP, EPP Evaluation and validation of new control technology for use in manufacturing plants. Coordination with other controls Subject Matter Experts in controls area and IT department to lead & support development, validation and implementation efforts. Provide technical support to manufacturing plants on-site and remotely including:
new equipment startup, troubleshooting, reprogramming, diagnostic equipment usage, and interfacing with skilled trades personnel. Provide training and documentation for global deployment of the systems. Maintain training documents, system specifications over Sharepoint and coordinate with external suppliers for execution of approved training packages. Coordinate with Network experts for analysis on DeviceNet and Ethernet related issues Document issues, detailed analysis, learning and track progress Travel to GM NA plants, vendor facilities as needed ( 15 %) Additional Description Minimum Requirements:
Bachelors degree in Engineering or related field with Specialization in Electrical, Electronics, Computer Science or information technology. Prior experience or willingness to learn existing GM Plant Floor systems 5 years experience with General Motors manufacturing control systems design, build and start-up. Hands on experience in automation controls design, project execution within GM with strong knowledge of GM Common controls Hardware and Software Good Knowledge of GM Common Controls Architecture; GCCS, GCCH Ability to travel to OEM and plant sites (globally). Experience with engineering computer tools for controls design and analysis. Experience in systems engineering, software development and hardware integration. Experience in PLC programming and troubleshooting, Human Machine Interface design and development. High level of interpersonal and communication skills. Thorough knowledge of the GM Mfg processes, mainly in GA & Body shops, quality systems Good communication & inter-personal skill Working Knowledge of plant floor systems including Error Proofing, Production Monitoring and Control, Andon Systems, Upload/Download and Compare, Throughput and Material Call Prior Work Experience in tooling Systems with knowledge of Common Controls Hardware and Common Controls Software Standards Strong working knowledge of Manufacturing related IT systems including Global Standard Inspection Process (GSIP), Global Enterprise Production and Information Control System(GEPICS), Global Production Monitoring and Controls (GPM&C) and MASS (Upload, Download and compare). Working knowledge of GMIT Launch Processes Plant job assignments 2-3 years Demonstrated maintenance of technical competency in relevant field Demonstrated understanding of Vehicle manufacturing process & parts design interface for error proofing applications Preferred Requirements:
Masters degree in Engineering or related field with Specialization in Electrical, Electronics, Computer Science or information technology. About GM Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all. Why Join Us We aspire to be the most inclusive company in the world. We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Our Work Appropriately philosophy supports our foundation of inclusion and provides employees the flexibility to work where they can have the greatest impact on achieving our goals, dependent on role needs. Every day, we want every employee, no matter their background, ethnicity, preferences, or location, to feel they belong to one General Motors team. Benefits Overview The goal of the General Motors total rewards program is to support the health and well-being of you and your family. Our comprehensive compensation plan incudes, the following benefits, in addition to many others:
o Paid time off including vacation days, holidays, and parental leave for mothers, fathers and adoptive parents; o Healthcare (including a triple tax advantaged health savings account and wellness incentive), dental, vision and life insurance plans to cover you and your family; o Company and matching contributions to 401K savings plan to help you save for retirement; o Global recognition program for peers and leaders to recognize and be recognized for results and behaviors that reflect our company values; o Tuition assistance and student loan refinancing; o Discount on GM vehicles for you, your family and friends. Diversity Information General Motors is committed to being a workplace that is not only free of discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that workforce diversity creates an environment in which our employees can thrive and develop better products for our customers. We understand and embrace the variety through which people gain experiences whether through professional, personal, educational, or volunteer opportunities. GM is proud to be an equal opportunity employer. We encourage interested candidates to review the key responsibilities and qualifications and for any positions that match your skills and capabilities.
Salary Range:
$80K -- $100K
Minimum Qualification
Electrical EngineeringEstimated Salary: $20 to $28 per hour based on qualifications.
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